2 Layer Laminated Rolls
2 Layer Laminated Rolls are flexible packaging materials created by bonding two distinct layers of film or substrate into a single composite roll. Typically consisting of a base film (such as BOPP, PET, or paper) and a heat-activated adhesive layer (EVA or PE), these rolls offer enhanced barrier properties, printability, and sealability compared to single-layer films. They serve as the foundational material for manufacturing pouches, bags, and wrapping applications across food, pharmaceutical, and industrial sectors .
2 Layer Laminated Rolls is also known as duplex laminates, thermal lamination films, or two-ply laminated rolls are composite structures manufactured by bonding two distinct layers of material using an extrusion coating or adhesive lamination process. Unlike single-ply films, the two-layer construction allows manufacturers to combine the unique properties of different materials into a single, versatile packaging substrate.
How 2 Layer Laminated Rolls Are Constructed:
The manufacturing process involves bonding two layers—typically a base film and an adhesive or sealant layer through extrusion coating. The base layer provides structural integrity and printability, while the second layer offers sealing capability or additional barrier properties.
Types of 2 Layer Laminated Rolls
| Type | Short Form Content |
|---|---|
| BOPP Thermal Lamination Roll (Glossy) | Consists of BOPP base film + EVA adhesive layer. Provides high-gloss finish, excellent clarity, and strong heat-activated bonding. Total thickness: 17–27 microns. Used for book covers, catalogues, gift boxes, and retail packaging. Activates at 85–100°C with 10–18 MPa pressure . |
| BOPP Thermal Lamination Roll (Matte) | Same BOPP+EVA construction with matte finish. Provides non-reflective, sophisticated appearance. Total thickness: 17–27 microns. Ideal for premium products, organic/natural branding, and luxury packaging. Compatible with spot UV and hot stamping post-lamination . |
| PET High-Barrier Laminated Roll | Multi-layer structure with PET base + EVOH sealant + mLLDPE. Offers superior oxygen barrier (0.05 cc/100 sq in/day) and moisture barrier (0.35 g/100 sq in/day). Used for oxygen-sensitive snacks (nuts, chips), coffee, and wet goods requiring extended shelf life. PET layer provides excellent gloss and printability. FDA compliant . |
| 2-Ply Corrugated Paper Roll (Single Face) | Bonded laminate of fluted corrugated medium and smooth kraft paper liner. C-flute design provides 10% more cushioning than standard rolls. GSM: 80–120. Used for protective wrapping of oddly shaped products, fragile items, paintings, metal parts, and glassware. 100% recyclable and biodegradable. Lightweight with minimal shipping weight impact . |
| PE Foam Laminated Paper Roll | Kraft paper base laminated with PE foam cushioning layer. Provides excellent surface protection and puncture resistance. Designed for high-transport protection requirements. Used as edge protection, repacking material, or cushioning wrap for sensitive surfaces. Available with custom PE foam thickness. FSC-certified options available . |
| Pre-Glued Self-Adhesive Lamination Roll | BOPP + EVA construction with pre-applied heat-activated adhesive. Ready to use on dry or wet laminators without additional adhesive mixing. Thickness range: 15–30 microns. Available widths: 180–1880 mm. Lengths: 300–6000 m. Features low static, wear resistance, strong ink powder absorption, and excellent transparency. FDA, RoHS, REACH certified . |
| Soft Touch Lamination Roll | BOPP base + EVA adhesive with specialized soft-touch coating. Provides velvety, rubber-like feel on laminated surface. Anti-scratch properties. Used for luxury packaging, cosmetic boxes, premium gift boxes, and high-end retail displays. Available in thicknesses from 15–30 microns . |
| Anti-Scratch Lamination Roll | BOPP base + EVA adhesive with hardened top coating. Resists abrasion and surface damage during handling and transit. Ideal for high-traffic packaging, industrial applications, and products requiring extended shelf display. Maintains clarity and gloss while providing superior durability |
Giriraj Flexipack is always known for its specialties in the industry. In terms of 2 Layer Laminated Rolls also, we are way ahead of others. With advanced extrusion coating and lamination capabilities, we deliver high-quality, consistent 2-layer laminated rolls from our Delhi, India facility.
Our Specialties in 2 Layer Laminated Rolls:
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Precision Extrusion Coating Technology: We use state-of-the-art extrusion coating lines to bond base films and adhesive layers with exceptional uniformity. Our process ensures consistent layer thickness (±5% tolerance), strong bond strength, and zero delamination across the entire roll width .
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Multiple Material Combinations Under One Roof: We manufacture 2-layer laminates across all major material combinations:
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BOPP + EVA (glossy, matte, soft touch, anti-scratch)
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PET + EVOH + mLLDPE (high-barrier structures)
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Paper + PE foam (protective packaging)
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Custom combinations as per customer requirements
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Wide Thickness Range (15–30 microns): We produce BOPP+EVA laminates in total thicknesses from 15 to 30 microns, with base BOPP from 12 to 18 microns and EVA adhesive from 5 to 12 microns .
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High-Definition Compatible Surface: Our BOPP and PET base films are corona-treated to achieve surface tension of ≥38 dyne, ensuring exceptional ink adhesion for rotogravure and flexographic printing .
